Tag Archives: planetary gear reduction

China Steel Metal Reduction Custom Precision Machine Wheel Transmission Starter Shaft Spline Pinion Planetary Sun Drive Spur Gear supplier

Solution Description

metal customized precision machine wheel transmission planetary travel spur gear 

 

Product Custom-made machined machining gears
Process CNC machining,CNC milling, cnc lathe machining
content  steel, stainless metal, carbon metal,brass,C360 brass copper, aluminum 7075,7068 brass,C360 brass copper, aluminum Nylon, PA66, NYLON , Stomach muscles, PP,Laptop,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA and so on
Top quality Handle ISO9001 and ISO14001
Dimension bore tolerances -/+.01mm
High quality standard AGMA, JIS, DIN 
Floor therapy Blackening, plated, anodizing, tough anodizing and so forth
Gear hardness thirty to sixty H.R.C
Dimension/Color Gears and parts proportions are in accordance to drawings from buyer, and colours are personalized
Surface therapy Polished or matte floor, painting, texture, vacuum aluminizing and can be stamped with logo and many others.
Dimensions Tolerance ±0.01mm or far more exact
Samples confirmation and acceptance samples delivered for confirmation and delivery price paid by buyers
Package deal Internal distinct plastic bag/outside carton/picket pallets/ or any other specific package deal as for every customer’s needs.
Shipping Time Complete will take 2~~8weeks typically
Transport
 

 Usual FEDEX, UPS, DHL, TNT, EMS or foundation on customer’s need.

                       

 

Generation:
one. The staff are qualified to inspect the gears and observe any defect in creation in time.
2. QC will verify 1pcs each and every 100pcs in CNC machining, and gears will meet all dimension tolerances.
three. Gears will be inspected at each action, and gears will be inspected just before cargo, and all inspection data will be stored in our manufacturing facility for 3 a long time.
four. Our product sales will deliver you photos at each and every gears generation measures, and you will know the in depth generation standing, and you can recognize any chance of error, for our income, QC and personnel are keeping close look at on all creation.
5. You will really feel us functioning quite carefully to guarantee the high quality and easy to operate with, 
six. we cherish each inquiry, each and every prospect to make gears and elements and cherish each client.

 QUALITY Management Procedure:
 
1)       Inspecting the uncooked material –IQC)
two)       Checking the information just before the manufacturing line operated
three)       Have complete inspection and routing inspection throughout mass production—In process top quality management (IPQC)
4)       Examining the gears after production finished—- (FQC)
five)       Examining the gears right after they are finished—–Outgoing good quality handle (OQC)

Support:
1. Molds designs as for each customers’ gears drawing
two. Distributing molds drawings to customers to assessment and validate before mols production.
3. Supplying samples with whole dimensions and beauty inspection report, material certification to customers.
4. Supplying inspection report of important proportions and cosmetic in batches elements.

Packing and cargo:

one. Gears are properly and cautiously packed in PP bags in CTNS, powerful enough for convey shipping and delivery, air shipment or sea cargo.
2. Air cargo, sea cargo or shipment by DHL, UPS, FedEx or TNT are availabe.
three. Trade conditions: EXW, FOB HangZhou, or CIF
four. All shippings will be cautiously arranged and will reach your locations rapidly and safely.

FAQ

Q1: How to guarantee the Good quality of gears and areas?
We are ISO 9001:2008 certified factory and we have the integrated program for industrial components high quality control. We have IQC (incoming quality management), 
IPQCS (in approach high quality handle section), FQC (last top quality handle) and OQC (out-likely good quality handle) to handle each and every procedure of industrial components prodution.

 Q2: What are the Gain of your gears and parts?
Our benefit is the aggressive and reasonable rates, quickly shipping and large high quality. Our eployees are responsible-oriented, helpful-oriented,and dilient-oriented. 
Our industrial elements products are featured by rigid tolerance, smooth complete and long-existence performance. 

Q3: what are our machining equipments?
Our machining equipments incorporate plasticn injection machinies, CNC milling machines, CNC turning equipment, stamping equipment, hobbing machines, computerized lathe equipment, tapping equipment, grinding devices, chopping devices and so on. 

This autumn: What shipping and delivery methods do you use?
Normally, we will use UPS DHL or FEDEX and sea shipping 

5: What supplies can you approach?
For plastic injection gears and parts, the components are Nylon, PA66, NYLON with thirty% glass fibre, Abdominal muscles, PP,Laptop,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA and so forth.
For metallic and machining gears and elements, the resources are brass, bronze, copper, stainless metal, steel, aluminum, titanium plastic and many others. 

Q6: How extended is the Shipping and delivery for Your gears and areas? 
Typically , it will get us fifteen working days for injection or machining, and we will try to shorten our lead time.

 

US $0.24
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Steel Aluminum Brass Copper Plastic

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Customized machined machining gears
Process CNC machining,CNC milling, cnc lathe machining
material  steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068 brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 
US $0.24
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Steel Aluminum Brass Copper Plastic

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Customized machined machining gears
Process CNC machining,CNC milling, cnc lathe machining
material  steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068 brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Steel Metal Reduction Custom Precision Machine Wheel Transmission Starter Shaft Spline Pinion Planetary Sun Drive Spur Gear     supplier China Steel Metal Reduction Custom Precision Machine Wheel Transmission Starter Shaft Spline Pinion Planetary Sun Drive Spur Gear     supplier
editor by czh 2023-01-13

in Rostov-on-Don Russian Federation sales price shop near me near me shop factory supplier Steel Metal Transmission Planetary Precision Wheel Drive Reduction Spur Gear manufacturer best Cost Custom Cheap wholesaler

  in Rostov-on-Don Russian Federation  sales   price   shop   near me   near me shop   factory   supplier Steel Metal Transmission Planetary Precision Wheel Drive Reduction Spur Gear manufacturer   best   Cost   Custom   Cheap   wholesaler

EPG will often adhere to it company spirit of being functional, innovative, successful and outstanding to make the leading intercontinental transmission travel. Complete use has been made of all types of sophisticated methods and technologies to reach excelsior producing. EPG was awarded with “well-known merchandise of Zhejiang Province” and “popular model of Zhejiang Province”.

steel metallic EPTT planetary precision wheel EPT reduction spur EPT

Merchandise EPTT EPTTd machining EPTs
Method CNC machining
materials metal, stainless steel, carbon metal,brass,C360 brass copper, EPT 7075,7068
EPTT EPTT ISO9001 and ISO14001
Dimension bore tolerances -/ .01mm
EPTT stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd AGMA, JIS, DIN
Floor treatment Blackening, plated, anodizing, tough anodizing and so forth
EPT steel, stainless metal, carbon metal,brass,C360 brass copper, EPT Nylon, PA66, NYLON , Abdominal muscles, PP,Personal computer,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and so forth.
EPT 30 to 90 H.R.C
Dimension/EPTT EPTs and elements dimensions are in accordance to drawings from buyer, and colors are EPT
Surface treatment method PoEPTTd or matte surface, painting, texture, EPT aluminizing and can be stamped with brand etc.
Dimension Tolerance plusmn0.01mm or far more exact
Samples confirmation and approval samples delivered for confirmation and shipping EPT compensated by clients
Package Inner obvious plastic bag/outside carton/wooden pallets/ or any other EPTT package deal as per customer’s demands.
Supply Time Whole normally takes 2~~4weeks usual
Payment Phrases PAYPAL, T/T, Western EPT
EPT Typical FEDEX, UPS, DHL, TNT, EMS or base on customer’s need.

Manufacturing:
1. The staff are qualified to examine the EPTs and recognize any defect in manufacturing in time.
two. QC will check 1pcs every 100pcs in CNC machining, and EPTs will meet all dimension tolerances.
three. EPTs will be inspected at each and every action, and EPTs will be inspected before shipment, and all inspection records will be stored in our manufacturing unit for a few years.
four. Our revenue will send out you pictures at each EPTs generation methods, and you will know the thorough manufacturing status, and you can notice any chance of mistake, for our revenue, QC and employees are maintaining near view on all creation.
5. You will come to feel us doing work really carefully to guarantee the good quality and effortless to function with,
six. we cherish each and every inquiry, each and every chance to make EPTs and areas and cherish each and every consumer.

Top quality Handle Procedure:

1) Inspecting the raw materials –IQC)
two) Examining the information prior to the creation line operated
three) Have complete inspection and routing inspection throughout mass production—In process top quality control (IPQC)
four) Examining the EPTs following manufacturing concluded—- (FQC)
5) Examining the EPTs right after they are concluded—–Outgoing good quality control (OQC)

Support:
one. Molds patterns as for each customers’ EPTs drawing
2. Distributing molds drawings to consumers to overview and verify ahead of mols production.
3. Supplying samples with EPTT dimensions and beauty inspection report, material certification to consumers.
4. Supplying inspection report of EPTTant proportions and cosmetic in batches areas.

EPTT and shipment:

one. EPTs are nicely and cautiously packed in PP bags in CTNS, robust enough for specific shipping and delivery, air cargo or sea shipment.
2. Air cargo, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
three. EPT phrases: EXW, FOB HangEPT, or CIF
four. All shippings will be very carefully arranged and will attain your places rapidly and safely and securely.

FAQ

Q1: How to promise the EPTT of EPTs and areas?
We are ISO 9001:2008 qualified factory and we have the integrated technique for EPTT parts quality control. We have IQC (incoming quality management),
IPQCS (in procedure top quality manage EPT), FQC (closing good quality manage) and OQC (out-going high quality manage) to management every single approach of EPTT elements prodution.

Q2: What are the Edge of your EPTs and components?
Our benefit is the competitive and realistic prices, fast supply and high top quality. Our eployees are responsible-oriEPTTd, friendly-oriEPTTd,and dilient-oriEPTTd.
Our EPTT parts products are featured by rigid tolerance, easy end and EPTT-existence efficiency.

Q3: what are our machining equipments?
Our machining equipments incEPTT plasticn EPT machinies, CNC milling EPTTs, CNC turning EPTTs, stamping EPTTs, hobbing EPTTs, automatic lathe EPTTs, tapping EPTTs, grinding EPTTs, chopping EPTTs and so on.

This autumn: What delivery waEPTTdo you use?
EPTTly, we will use UPS DHL or FEDEX and sea shipping

five: What resources can you approach?
For plastic EPT EPTs and components, the supplies are Nylon, PA66, NYLON with thirty% EPT fibre, Ab muscles, PP,Laptop,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA etc.
For metallic and machining EPTs and areas, the components are brass, bronze, copper, stainless steel, metal, EPT, EPTTium plastic and so on.

Q6: How EPTT is the Supply for Your EPTs and elements?
EPTTly , it will just take us 15 functioning daEPTTfor EPT or machining, and we will try out to shorten our direct time.

  in Rostov-on-Don Russian Federation  sales   price   shop   near me   near me shop   factory   supplier Steel Metal Transmission Planetary Precision Wheel Drive Reduction Spur Gear manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Rostov-on-Don Russian Federation  sales   price   shop   near me   near me shop   factory   supplier Steel Metal Transmission Planetary Precision Wheel Drive Reduction Spur Gear manufacturer   best   Cost   Custom   Cheap   wholesaler